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Decorative Concrete Questions and answers by the Pros
Question? muraterbas: Replies = Just suger & water is unbelievable. there are some companies in Turkey from america Stamped Concrete application Expert offer special chemical for this purpose. Retarder effect is under control against the applicaiton quantity and time of waiting. I asked them your suger & water solution, they told me you can not obtain in large scale projects homogenous surface quality. whrn the suger & water dense it retards deeply or stays long time also cause deeply. We have a commercial hall enterence project arround 2000 m2.Can I handle by using sugar & water only? also acid which type of acid you recommend Hydrocloric acid or asetic acid or someone else?Also Acrylic cure should be pure acrylic or strene or vinil acrylic? regards,muraterbas
Answer: Tech-101: Muraterbas, A Project of 2000m2 would be more suitable with a admixture Set-Delay. Advantages of using any concrete retarder or delayed set will slow down the set of concrete. There are many times when you may need it. In hot temperatures concrete sets faster, or when a exposed aggregate is needed with limited concrete finishers on hand so you may want to plan on using Mini Delayed Set regularly in warm weather. It is also very handy to have in case unexpected delays occur, for example a blow-out, an accident, or other unexpected circumstance. One bag of Mini Delayed Set will delay the set of one yard of concrete for about one hour. Mini Delayed Set is a set retarding admixture, in a patented Fritz-Pak packaging. Commonly used by ready mix producers and concrete pumpers, it meets ASTM Standards C-494 Type D, AASHTO M-194 and CRD C-87. On a large scale project the sugar and water retarder wouldn't be adequate. Fritz-pak by Brickform would be a more suitable retarder to slow the hydration of the Concrete Mix. A Cure seal for proper curing should be at least 30% acrylic based. such as Gem-Seal by Brickform. In Most instances our own crews usually have no need for a retarder on any project whether it's 1,000 sq ft patio of a 1000,000 sq ft Industrial facility. Utilizing a large work force assures that the concrete placement goes quickly - without overwhelming the finishers with too much to Finish at one time. In most instances a simple exposed aggregate finish wouldn't require a retarding agent if installed by an adequate crew of experienced Journeyman Concrete Finishers....Good luck!
Answer: Tech-101: Murat, Installing a concrete slab with an exposed aggregate surface requires obtaining washed, colored stones in nominal sizes of 3/8" to 5/8" for best results. The aggregates must be soaked in water for a minimum 2 hours to prevent premature absorption. Once the Concrete slab has been screeded off seed the aggregates (also known as rainbow rock) into the hydrating surface of the concrete spreading them evenly throughout the surface and embedding them with a magnesium bullfloat. At this point fresno the concrete surface while edging the slab and then spray sugar mixed with water (5lb of sugar per 2 gallons of water) to act as a natural retarder by reducing water absorption ratios. When the surface is hard enough to walk on then spray the cement surface with a setting of 1500 psi on a pressure washer - washing the cement off the top of the rocks. As with any exposed aggregate concrete finish you must apply an acrylic cure seal within 24 hours to prevent the aggregate from delamination...Good luck!
Question answered in: 0 hours 43 minutes
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Additional Resources
Decorative Concrete Systems Resurface/Repair/Stamped Overlays Full Line Quik Mix Concrete Product www.concreteforever.com
Stamped Concrete Specifications Buy Books, Textbooks, CDs, DVDs and Videos. Official Site. www.Stamped-Concrete-Houston.com
Houston Patios Maintenance & Repair Manuals Concrete Construction Encyclopedia www.Houston-Patios.com
Decorative Concrete Virtual Online Design Tools Find Books from 13,000 Designs New & Exotic Free Online Videos www.concrete-forever.com
Houston Stamped Concrete Construction Exotic Patios - fast & Professional installation Free online Design and estimate tools www.houston-concrete.com
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